The aluminum die-casting mold process is an efficient and economical method of producing high-quality parts. Complex and geometrically complex parts with unique designs can be easily mass-produced. The core of the process involves designing reusable steel molds or dies.

The aluminum die casting process begins with submitting a design designed using CAD software. Prototypes are machined in the workshop for inspection and design accuracy. Once approved, a permanent, reusable steel mold is formed for submission to aluminum die casting Production. The aluminum die casting mold has 2 parts - the half cover and the half ejector that meet on the parting line.

There are 2 types of die casting - hot chamber and cold chamber. Both methods use molten metal to produce parts. Cold chambers are used when alloys cannot be injected into hot chamber equipment. Hot chamber die casting or gooseneck machines use direct injection molds molten metal.

The method used in the die casting process depends on the melting temperature of the metal, a hot chamber is used for low temperature melts and a cold chamber is used for high temperature melts (such as aluminum). The temperature in the mold and assist in removing the molded part. The mold is then closed and the molten metal is forced into the mold under pressure. The pressure is maintained until the part solidifies. Once the finished part is fully formed, the mold opens and the part is ejected by the ejector pins. Scrap generated in the process are recycled, while the aluminum die casting die castings are sent for final processing, where they are inspected for defects or defects.

fromAluminum Die Casting MouldThe parts, regardless of their design, can be easily mass produced at a very low cost per part, with excellent dimensional accuracy and smooth surfaces. Very little machining and polishing is required in the post-casting process.